FPD Strategy

EXPERIENCED GUIDANCE FOR MEDTECH AND HIGH-RISK HARDWARE

When product decisions stop being reversible, mistakes get expensive.
That’s where I help.

Most teams reach a point where:

  • Tooling kickoff, or even Verification & Validation is approaching, but architecture concerns remain
  • Manufacturing partners are pushing back
  • Quality or Manufacturing feedback feels late or incomplete
  • Leadership senses misalignment but can’t pinpoint it

At this stage, moving forward feels necessary, but the cost of being wrong increases quickly.

It’s rarely bad engineering

What we see most often isn’t lack of capability—it’s:

  • Decisions made in isolation
  • Risks assumed to be manageable later
  • Teams pushing forward because stopping feels worse

This creates internal confidence, but not necessarily the right outcome.

Independent technical judgment at the decision layer

I work with leadership teams to:

  • Pressure-test major technical decisions before commitment
  • Identify risks that won’t show up until later stages
  • Translate engineering tradeoffs into executive-level impact
  • Clarify what should be decided now vs delayed

This is not execution support.
This is decision-level oversight.

Get started with an Architecture & Risk Assessment

A short, focused engagement designed to surface the decisions most likely to create cost, delay, or regulatory issues.

What this includes:

  • Review of system architecture and key design choices
  • Evaluation of manufacturing and supplier assumptions
  • Identification of key risks
  • Clear prioritization of critical decisions

Structure:

  • 2–3 weeks
  • Fixed-fee engagement
  • Executive-level readout
  • No obligation beyond the review

What you get:

  • The highest-risk decisions, clearly identified
  • What needs to change vs what is safe
  • Where cost or delay is most likely to occur
  • What matters now vs later

No long reports. No noise. Just clarity.

Technical strategy and decision oversight

For teams navigating ongoing high-impact decisions:

  • Independent review before commitments are made
  • Weekly or biweekly decision sessions
  • Early identification of risk escalation
  • Consistent decision logic across the program

This work is intentionally limited to maintain availability and focus.

WHO THIS IS FOR

  • Medtech and complex hardware companies
  • Teams entering EVT, DVT, or manufacturing
  • Leadership making irreversible product decisions
  • Organizations where mistakes carry real cost

WHO THIS IS NOT FOR

  • Teams looking for CAD or design execution
  • Staff augmentation or hourly engineering
  • Early-stage concept exploration without constraints

WHO THIS IS NOT FOR

  • Teams looking for CAD or design execution
  • Staff augmentation or hourly engineering
  • Early-stage concept exploration without constraints

About

I bring over 20 years of product development experience for medical devices and complex hardware, with a background spanning early-stage concepts through verification, validation, manufacturing, and beyond. My work includes both hands-on design and leadership-level involvement in high-consequence areas—concept selection, regulatory considerations, tooling commitments, supplier strategy, test readiness, and production transition. I’ve seen where product decisions tend to break down, not from lack of engineering capability, but from choices made under pressure, with incomplete assumptions, or without full visibility into downstream impact.

I focus on the point where technical direction stops being flexible. At this stage, mistakes don’t show up as minor issues—they show up as cost, delay, or regulatory exposure.

My role is to provide independent judgment at that point. Not to execute, but to ensure the path forward is clear, with the right tradeoffs understood before they become difficult or irreversible. I’m typically brought in when leadership wants independent confidence that major technical decisions are sound before they’re locked in.

 

FPD has been instrumental to the progress and success of our company.  The design creativity, engineering skills, and drive to complete critical tasks on time is why we consider FPD a key partner, an extension of our team.

Jeff Castleberry, Medical Device CEO, COO, CTO, Executive | Allotrope Medical

Flying Pig Designs is one of those rare companies that just do what they promise on time and on budget.  Their team is not only creative, but practical and energetic.  I would recommend FPD over any other engineering firm I have worked with in the past!

Chris Salvino, MD, MS, MS, MNE, ME, MT, FACS | SharpMed

FPD has been a trusted partner to us for several years due primarily to their consistency of execution but also due to their flexibility and adaptation to various pivots in our business and engineering objectives.   They view our projects through the lens of our mission – our objectives are their objectives – and deliver.

Milton Cohen, President and CEO | SafeRX